Computer Vision Quality Inspection at 99.7% Accuracy

PrecisionWorks Mfg relied on manual visual inspection for quality control. Kansoft deployed a computer vision system on the production line that inspects 1,200 parts per hour, detecting micro-defects invisible to the human eye with 99.7% accuracy.

The edge-computing solution runs directly on the factory floor with sub-50ms inference time per part.

Results Achieved

• 99.7% defect detection accuracy, up from 87% with manual inspection
• 1,200 parts inspected per hour, a 4x throughput improvement
• 60% reduction in downstream rejection rates
• ROI achieved within 4 months of deployment
• Zero false negatives on critical safety-class defects